the plane went on two face mask machine is a mask body machine connected to a bypass machine, through the bypass machine and ear belt connected machines, when the machine starts mask body machine to produce the product by the conveyor belt conveyor to bypass machine, after in the transmission of masks to ear by the shunt machine belt welding machine for ear part of welding in order to achieve a full face mask finished products, the whole process to realize fully automated production process, does not need manual operation, namely a body machine connected to two ear machine, output can reach 100-120 pieces per minute.
Mask machine parameters
Plane one - tow inner - ear mask machine
driving mode: servo motor and stepping motor
PLC servo: Taiwan delta
machine voltage: single-phase 220V
machine size: 6500*3600*2000mm
man-machine interface: Taiwan delta
control panel: man-machine interface (touch screen) and button
machine frequency: 50HZ
Material used: PP non-woven composite fiber
Machine cylinder: Taiwan yadek
Ultrasonic system: 15-20 KHZ
Product specification: standard model 175*95mm special model 180*95mm 145*90mm 125*90mm
Machine capacity: 120 tablets/min
Note: it can be connected to two ear tape machines for production
2. The earband machine does not need to wait for work, and the adaptive interactive processing system improves the productivity.
3. Built-in anti-deformation and anti-traveling device to ensure stability and reliability, 100% qualified input in all weather.
4. Preset quantitative integrated output, neatly stacked, never scattered, sanitary and reliable.
5. From the production of the mask body to the earband, the nose bridge strip is melted, and the earband is spot-welded. It is fully automated and can be formed at one time without any manual work.
6. The size of the nasal bridge strip and the body can be configured according to the drawings provided by the customer.
7. Flat mask folding can be adjusted according to your own needs;
8. The machine adopts computer programmed control and photoelectric detection to improve the stability of the machine and reduce the failure rate of the machine;
9. This machine adopts frequency conversion control to accurately control production efficiency and production speed. Users can also adjust the production speed according to their actual conditions;
10. Compared with semi-automatic equipment, this set of equipment is more efficient, user-friendly design, and easy to operate, which solves the problems of low productivity, difficult recruitment and high wages of workers in mask production enterprises;
11. From the production of the mask body to the welding of the nose bridge strips, spot welding of the earbands, the product packaging is fully automated and completed in one time without any manual work;
12. The size of the nose bridge strip and the length of the body can be configured according to customer requirements;
13.Feeding system: The machine adopts aluminum alloy structure, which is beautiful and sturdy. The automatic feeding system has the tension setting and adjusts the tension of the fabric width, so as to effectively ensure the beauty and flatness of the finished product.
14. The folding position of the mask can be freely adjusted according to requirements, and the positioning is accurate and does not shift;
Welding principle: by means of air compressor to provide air power into the cylinder for a linear reciprocating motion of gas and raising the pressure in compressor cylinder piston compression air supply from one side of the piston can produce pressure, air pressure forces the pistons to generate thrust, through the titanium alloy welding head with two ultrasonic welding head surface rubbing against each other (high frequency vibration of tens of thousands of times per second) to form a fusion between the molecular layer
Material: imported cylinder, imported servo motor, stepping motor, ultrasonic, man-machine interface (touch screen), aluminum alloy structure, photoelectric testing raw materials, high quality steel and aluminum fine material, through CNC precision processing, beautiful appearance, no rust, more durable.
Components: the main part of the equipment adopted imported cylinder, imported servo motor, import stepper motor, the ultrasonic, photoelectric detection of raw materials, aluminum alloy structure, high-quality steel aluminium concentrate after 1020 hours, three thousand multiprogramming, assembled, ensure customers in the use of equipment in the process of high stability, low failure rate, each to the assembly program after repeated test assembled
Equipment composition: the main body of mask machine (1 set), the connection line of mask (1 set) and the outer ear belt machine of mask (2 sets) constitute the production line of full-automatic disposable three-layer mask machine
Face mask machine: unwinding - ultrasonic compound - bridge of nose - prepress compound - folding - prepress compound - ultrasonic compound - roll cutting
Plane mask production process
1) stack the three layers of non-woven materials together through the machine
2) roll the hem and put the nose in
3) a large piece of non-woven cloth is gradually narrowed from left to right along the inclined plane to make a "folding structure".
4) pressing: press and flatten the surface of the mask
5) automatic single cutting and seaming of the mask
6) re-use non-woven cloth, and repair the edge of the mask
7) cutting and trimming again
8) through the way of hot pressing, fixed hanging ear rope
9) finally pass quality inspection, sterilize and package the finished product
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(Oversea marketing manager)
Shandong Bolida machinery Co.,Ltd.
Address: Zheshan industrial Park, Zhangqiu District, Jinan City, Shandong Province, China.